Stock Sux Part 1:
How to get un-sucked. Case in point: ’03 Silverado

Text and Photos by Ro McGonegal
VOLUME 1, ISSUE 2

This is about function and practicality on top of a big lump of grunt, and has little to do with outward appearance. It’s about how far you can go with the drivetrain and still maintain a civil, powerful, fun-to-drive mode of transportation that relinquishes none of its inherent qualities. Sluggo (you can call it whatever you want) plays to my middle-age sensibilities. It can carry a bulky, heavy load, it’s roomy, seats four comfortably, and offers a big margin of safety in its heft. Beside, I like driving the damn thing.
The premise for the Silverado embraced the ethic I’ve had ever since cars became my obsession. Call it a regional anomaly. I grew up in the northeast, in a doorslammer nation where race cars still looked a lot like the street cars they sprang from. A factory-built car with a roof and doors became my fetish, not the spindly rails of a dragster that looked like nothing that ever came off a Detroit assembly line.
The strategy throughout was to encourage low-end torque, up horsepower, and maintain a semblance of fuel mileage from the most common LS-series engine, the LM7 5.3L V8). In stock form, this 325ci aluminum head/iron block engine produces 285hp at 5,300 rpm and 325 lb-ft at 4,000 rpm. With a flat-top piston, the 61.5cc combustion chambers yield a static compression ratio of 9.5:1. Intake- and exhaust-port volume is 210 and 75cc, respectively, and the valves are 1.89 and 1.55 inches.
When the rest of the world finally shucks the venerable small-block, it will find an amazingly simple though highly-engineered work of art ready to thump in stock form. From the bottom end up, you’d swear you were looking at a sophisticated import V8, more recently of the Japanese or German variety. We know unequivocally that in completely stock form even the cast-part lower echelon LS engine will absorb tremendous abuse (skillions of 700hp pulls on nitrous oxide) without failure. If it can withstand heinous, heaped-on terror as a dynamometer mutt, it’s quite likely to live the life of Methuselah on the open road.
Armed with this knowledge, I worked with Vinci Hi-Performance (VHP) in Maitland, FL, to encompass the usual bolt-on suspects and then advance to more involved systems, but without opening up the short-block assembly. In effect, it’s all bolt-on, but it doesn’t necessarily bolt right on. All the brands we used were favorites of VHP’s, stuff they recommend or incorporate on a regular basis. To support a 100 percent increase in wheel horsepower, I also put the upgrade whammy on the brakes, suspension, transmission, rims, and tires (more about that next month).

1. Crane Cam Quick-Lift kit and dual valve springs
VHP’s modus began with a Crane Cam Quick-Lift kit that converts the OE assembly from a “net lash” configuration to the installation of adjustable billet stud-mounted 1.8:1 rocker arms (1.7:1 stock). The parts include stout chromemoly 5/16-inch diameter (0.080-inch wall) pushrods, locks and adjusters, studs, and guide plates. In anticipation of a lumpier camshaft, we included Crane dual-coil valve springs rated at 110 pounds on the seat and 350 pounds open. On VHP’s rollers, stove-stock Sluggo recorded 236.7 hp at 5,200 rpm and 289.2 lb-ft at 4,000. After the Quick-Lift swap, the LM7 netted an additional 20hp and 9.6 lb-ft at the wheels. (Total: 255.9 hp/299.6 lb-ft)
2. K&N FIPK cold air intake/Bassani Quiet Thunder (after-cat) exhaust
Yes, most people tease their ride with this combination first and then progress, but not the redoubtable Sluggo. Vinci succumbed to a freer breathing intake and exhaust. Though the K&N FIPK “cold-air” system does source incoming ambient air from beyond the engine compartment, all the components remain inside it and the filter element is enclosed in its own little cell that I have to believe does not stay anywhere as cool as the incoming ambient air. I do like the idea of the “forever” air filter element. I also like that the Bassani aft-cat system weighs 4 pounds less than the stifled OE contraption. Bassani constructs from 3-inch diameter aluminized steel mandrel-bent tubing (muffler guts are stainless), premium-grade hardware, and gasket-less ball-and-socket connections.
I don’t like the idea that I’ve traded that OE stainless steel for plain, old regular steel, though. The muffler isn’t too loud but it does set up a resonance at low engine speed, which is right where Sluggo lives; next time, I would abide a mellower core.
Did the Dual Dudes amount to anything? Traditionally, the affect of these changes is highly subjective. Some people swear they feel the difference; others are not so quick to adjudicate, so they want to measure it…on a chassis dyno. In this case, the modifications produced a surplus of 10.1 hp and 13.3 lb-ft. (Total: 273.5 hp/318.9 lb-ft)

 

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